flattener machine

Video Product Description 1. Overview Hexagonal Tube Bundling Machine for Solar PV Mounting Structures The hexagonal tube bundling machine is a specialized automated system designed for the efficient packaging of hexagonal-section steel tubes , commonly used in solar PV mounting structures . This system streamlines the post-forming process by automatically stacking, aligning, and strapping shaped tubes into neat, transport-ready bundles. 2. Working Principle 🔧 Key Functions and Features ✅ 1. Automatic Tube Alignment and Stacking Incoming tubes from the roll forming line are conveyed and precisely aligned. Specially designed V-shaped or contour-adaptive platforms ensure accurate positioning of hexagonal profiles without deformation. The machine can handle various lengths (typically 4–7 meters) and sizes of hex tubes. ✅ 2. Intelligent Layered Stacking System A programmable hydraulic or servo lifting table stacks tubes layer by layer. Sensors and PLC control systems ensure consistent stacking height and spacing. Optional weighing and counting modules can be integrated. ✅ 3. Automatic Strapping & Bundling Once a complete bundle is formed, the system initiates the strapping process using steel or PET straps. Straps are automatically fed, tensioned, locked (with heat or mechanical seals), and cut. Bundles are secured with 2–4 straps , depending on tube length and customer requirements. ✅ 4. Customizable Bundle Shape Supports hexagonal, square or custom bundle shapes to match container loading and warehouse space. Optional corner protection insertion or shrink-wrapping module available. 3. Main Technical Parameters (Example) Parameter Specification Tube Shape Hexagonal (or optional square) Tube Size Range Width across flats: 30–127 mm Tube Length 6000–13000 mm Bundle Size Customizable (e.g., 300x300 mm) Strapping Material PET / Steel Band Strapping Count 2–4 straps per bundle Power Supply 380V, 50Hz, 3 Phase (customizable) Control System PLC + HMI Touch Screen Optional Add-ons Weighing, Labeling, Barcode system 4. Main Components High Efficiency : Fully automated bundling reduces manual labor and improves consistency. Profile Protection : Tailored holding and lifting components prevent dents or scratches on hex tubes. Flexible Integration : Can be directly connected to the end of a solar frame roll forming line . Smart Operation : PLC control with real-time diagnostics and error alerts. Export-Ready Bundles : Clean, tight bundles suitable for container loading and long-distance transport. 6. Maintenance & Inspection Item Frequency Description Seal Inspection Daily Replace worn or aged seals Filter Cleaning Weekly Ensure pump intake is free from debris Pressure Sensor Calibration Monthly Check accuracy or replace if needed Hydraulic Oil Change Every 6 mo. Ensure smooth operation of hydraulics Safety System Check Daily Confirm emergency stop, relief valves Enter Section Equipments 1. Coil car and Storage 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler 3.Peeler and hold down roll arm 4.Flattening Machine 5.Automatic and Semi Auto Shearer & Butt Welder 6.Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator Finishing Section 1. Eddy current machine 2. Seam annealing machine 3. Straightener machine 4. Chamfer and end facer machine 5. Hydro Tester machine 6. Threading machine 7. Painting and oil machine 8. Automatic bundle and package machine Spare Parts and Consumble Parts 1. Rollers, Moulds, Dies, D2,D3 material to choose 2. Ferrite, Impeder, Fiberglass tube 3. HSS saw blades, TCT Saw blades, Friction saw blades 4. OD burr remove inserts, ID burr remover inserts 5. HF welder Induction Coil and other HF welder spare parts 6. Copper tube for induction Coil, PTFE pipe for Induction Coil 7. Mosfet, Boards 8. Steel pipe Strapping machine 9. Zinc Spray Machine, Zinc wire, Zinc spray gun Certificate Our Service Why Choose Us? 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select! Heat treatment process guarantee! 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise. 3.High precision wear resisting and Long life of toolings. All the machine Lathes, Key Grooves are positioned and Milled by CNC. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect. After-sales service 1.Machine test running videos will supply to customer before shipment. 2.Online techenical support WHOLE LIFT FREE . 3.Professional engineers team to install the machine, train your employee well. 4.One year warranty and life-long technical support. 5 .24 hours for engineer response. 6.Your business relationship with us will be confidential to any third party. 7. We welcome customers to visit our factory anytime.